Date Approved

5-13-2025

Graduate Degree Type

Thesis

Degree Name

Engineering (M.S.E.)

Degree Program

School of Engineering

First Advisor

Dr. Wael Mokhtar

Second Advisor

Dr. Sung-Hwan Joo

Third Advisor

Dr. Alireza Mohammadzadeh

Academic Year

2024/2025

Abstract

This study investigates the influence of injection molding parameters—melt temperature, mold temperature, packing pressure, and cooling time—on volumetric shrinkage, air trap formation time, and total displacement in ABS and PP using simulation-based analysis and a Taguchi L9 DOE. Results highlight melt temperature as the most critical factor for controlling shrinkage in both materials. While packing pressure affects air trap time in ABS and melt temperature influences total displacement in PP at a 0.1 significance level, no single factor significantly impacts total displacement at a stricter 0.05 level. Complex part geometries, particularly curves, contribute to air trap formation and weld lines, leading to potential deformation. Optimizing injection parameters and mold design is crucial for minimizing these defects and enhancing part quality.

Available for download on Saturday, May 13, 2028

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